Advantages

Composite rebars and mesh

Composite rebars and mesh provide more than 2 times higher tensile strength in comparison with the steel rebar of the same diameter, thus strengthening concrete for decades. They are 7 times lighter than their metal analogues. These properties significantly reduce the transportation costs, speeding up and simplifying the activities at a construction site.

Advantages

They are not subject to corrosion and appear as an ideal solution for reinforcement in environments exposed to water, salt and humidity. Their service life is more than 100 years, which is a more durable solution compared to metal reinforcement and mesh. Safety and convenience. Unlike steel, composite material can be easily cut with a hand tool. As not forming sparks, it excludes fire occurrence at the construction site.

Advantages
Advantages

Unlike metal analogues, composite reinforcing products (rebars and mesh) are not subject to plastic deformations and retain their shape even after special equipment passes over them. This greatly simplifies the reinforcement works at horizontal areas, allowing the equipment to maneuver along the construction site.

Deformation resistance. Composite rebars and mesh are not subject to plastic deformation and do not have shape memory. Due to these unique properties, they can be stored and transported as round coils and rolls with very long lengths. This may greatly speed up the reinforcement process at the facility and saves space in warehouses.

Composites are a step towards ecology. The composite material of rebars and mesh is an excellent heat insulator compared to metal counterparts, and does not create cold (heat) bridges. This can significantly save on the energy consumption of the building. In addition, manufacturing of 1 kg of composite material consumes 9 times less electricity than the production of 1 kg of steel. By using our products you help to reduce CO2 emissions into the atmosphere.

They do not conduct electricity and are diamagnetic. These properties allow the use of composite products without fearing high voltage currents and magnetic fields - for example, during the construction of the subway or MRT rooms.

Composite rebars synchronize with concrete – this means that the coefficient of linear thermal expansion of fiberglass rebars and mesh coincides with that of concrete. Therefore, temperature fluctuations and thermal stresses do not influence the structures, and they last longer. The manufacturing technology of composite rebars allows varying the parameters of the periodic profile and exceeding the adhesion strength of metal reinforcement to concrete. Due to its special elastic properties, the composite material does not cause problems during shrinkage of high-strength concrete classes, and in special prestressed structures it retains tensile forces better.

One of the problems with layered composite materials is the transfer of shear forces between layers. That is why the internal fibers of the rebar (especially of large diameter) are not so actively involved in power work - the load from the outer layers is not transferred properly to the inner ones, and while the outer fibers are already stretched to the limit, the inner ones work at 50-90 % of their capabilities. The exact value depends on the diameter and length of the rebar. To increase the rebar efficiency, we make the additional prestretch of its internal fibers, thus increasing rigidity and robustness.

Parameter Fiberglass rebar Steel rebar
Type of rebar Rebar from “Templet LLP”
World standards
A240 A300 A400 A500 A600 A800
Tensile strength, MPa Up to 1367 ~ 500 - 1000 240 300 400 500 600 800
Nominal diameter, mm
6 7 11 10 9 8 8 7
8 9 15 14 12 10 10 9
10 11 20 18 16 13 12 11
13 14 25 22 19 17 16 13
14 15 27 24 21 19 17 15
16 17 30 27 23 21 19 17

FAQ

How environmentally friendly is the composite rebar in production – it’s chemistry, first of all?
Composite rebar is an environmentally friendly product in production, despite the use of chemical materials. It does not contain heavy metals and does not evolve harmful substances into the environment. And energy costs for production are in 9 times less than for the production of steel rebar*.
What is the composite rebar made of?
Composite rebar consist of fiberglass and a polymer matrix, epoxy resin. This provides high strength and corrosion resistance. In addition, the composition contains special additives that improve the quality of the composite rebar.
Is it possible to recycle and dispose the composite rebar?
Various recycling methods could be applied, including mechanical grinding and reuse in other products. For example, in insulation materials.
Does the composite rebar change its characteristics in the open air (under the sun)?
Composite rebar is resistant to sunlight and air. Its special polymer matrix has protective properties, preventing destruction and losing shape under the ultraviolet rays and the environment influence. And our special dye additives additionally increase the UV resistance of composite rebar.
Composite rebar is not environmentally friendly: it probably has poisonous evaporation, or it is chemically aggressive?
Composite rebar is environmentally friendly and does not evolve harmful substances. It does not contain heavy metals and is not chemically aggressive, due to complete polymerization of the binder in its composition.
Cutting of composite rebar generates very harmful glass dust?
Cutting rebar may generate glass dust. However, with the use of appropriate equipment and safety practices (PPE), dust can be effectively controlled and health risks can be minimized. The operating conditions and recommendations are almost identical to those for steel reinforcement.
Composite rebar cannot be used in highly loaded buildings/structures?
Composite rebar can be effectively used in highly loaded structures provided that it is used rationally.
Is it possible to use composite rebar in floor slabs (with bending)?
Yes, it’s possible. Rules for the using composite rebar and steel rebar depend on the regulatory framework in each country.
Is it possible to use composite rebar in factory-made products?
Composite rebar can be successfully used in such products. Working on a production site makes it easy to deal with composite rebar.
Is it possible to use composite rebar in repair of concrete structures (air placing)?
The use of composite rebar in repair of concrete structures (air placing) is possible. It has excellent adhesion to concrete, which provides a strong connection between the rebar and the material, increasing the structure stability and its resistance to destruction.
If the composite rebar is damaged, is it possible to repair it: glue it/weld it/ or something else?
According to construction norms, it is prohibited to restore the damaged rebar: both composite and steel. However, the easy working with composite rebar allows to cut out the damaged area and replace it with a new one using the standard knitting methods.
Is it possible to use composite rebar in extremely low temperatures?
It has good resistance to low temperatures and retains its mechanical properties even under extreme conditions, while keeping the excellent insulating properties of the structure.
What is its adhesion to concrete?
Test results show that the composite rebar adhesion properties are no less than those of steel rebar. This feature of our composite rebar exceeds the established international quality standards by 1.5 times.
Composite rebar is brittle - can it be damaged when stepping on it?
Due to its flexibility, the composite rebar returns to its original shape after deformation. It can break only if the load is exceeded. The composite rebar is quite durable - in some cases it can withstand being run over by special equipment.
Composite rebar does not have fire resistance properties.
Composite reinforcement belongs to the group of combustible materials of medium flammability and has a fire safety indicator: smoke-generating ability group D2 - with moderate smoke-generating ability.

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